LSM MES

Manufacturing Management

Eliminate inefficiencies, optimize processes, reduce non-quality costs and accelerate product launches with flexibility on the shop floor.

LSM MES is a modular system that digitizes information on the shop floor, executes and monitors manufacturing operations, applies controls to ensure on-time delivery and product quality, optimizes material handling and promotes integration between all company areas.

Integration and Automated Data Acquisition

Connection with ERP, APS, PLM, EDI communication between automotive chain suppliers.

Data acquisition of equipment with several drivers and industrial protocols.

Order management and production scheduling

Planning, execution and monitoring of production orders, WIP and material consumption, guarantee in the execution of flows, routes and operations.

Traceability and genealogy

Information on raw materials and finished products at different stages of the process.

Traceability of process data collected in the execution of production orders.

Error-proof controls

In assembly, quality inspection and material delivery.

Operator's guidance in the processes for the execution of the operations without errors.

OEE/Andon visual management

Reliable online information available on any device, anywhere. Dynamic dashboards with indicators, alerts and help chain.

Document management

Document organization, version control avoiding out-of-date information on the shop floor, fast search for metadata.

Workforce management

User management integrated with ERP. Skill matrix and job rotation. Facial detection for user login.

Data analysis

Through reports, dashboards and dynamic queries, configurable by system users, it is possible to understand and improve the manufacturing process quickly.

Plug & play solution, multi-platform

Rapid deployment taking advantage of resources and infrastructure installed on customer premises. With drag & drop features, create and modify workflows and production orders, no software developer skills are required.

Quality Control

Tool that automates quality management in production, guarantees the execution of control plans and monitors results in real time, notifies non-conformities for quick action, manages the execution of rework and ensures the delivery of products without errors.

Recording of defects and scrap through the system interfaces, preventing nOK products from advancing in the production process, generating indicators in real time.

Inspection by tablet

Replace the traditional paper checklist with automated inspections using Artificial Intelligence and track the results on the LSM MES web interfaces.

Logbook for recording nonconformities and starting an action plan with identification of the root cause and actions taken.

Statistical process control with automated sample collection and generation of x-bar analyzes, cp/cpk, histograms.

Logistics

Elimination of paper and manual notes, reduction in inventory costs and operational gain in logistics processes with the automation of tasks, integration with production and connection with ERP and MRP software.

Monitoring of material consumption of production orders and automated downtime ensuring accuracy of inventory and reliable information in real time.

Traceability of raw material lots to finished product.

Automation of the output and transfer of materials from the warehouse for separation, kitting and supply in production, prioritizing tasks, avoiding unnecessary movements and production losses due to lack of materials.

Control of product delivery through electronic checklists and shipment conference on mobile devices, ensuring delivery sequence.

E-kanban for signaling the demand for materials at different stock levels.

Maintenance

Prevention of production stoppages and quick action to correct failures.

Web and mobile interfaces for management and execution of preventive, predictive, corrective and improvement maintenance service orders.

Asset management, material stock, geolocation,calibration and information from QR code reading.

Generation of MTBF and MTTR indicators..

Predictive analysis with cognitive services predicting potential breakdowns.

TPM (Total Productive Maintenance) electronic checklists generating service requests from the notes of operators and maintenance personnel.

Quick access to request services through the software's web interfaces.

OS and Gantt chart for preventive maintenance plans.

Record of occurrence, action, photo/video evidence at the closure of the OS.

Management of equipment calibration, alerts and blocking of productive resources in case of expiration.

Cases with LSM MES

Production scheduling, loss reduction and process optimization at ISRINGHAUSEN

ISRINGHAUSEN is a world leader in the development and manufacture of commercial vehicle seats with products for the truck, bus, van, pick-up, train, boat and construction machinery markets.

South America's ISRI plants rely on LSM MES for automating the receipt of production orders from their customers, executing production orders in the contracted sequence(JIS), optimizing maintenance and logistics processes, eliminating paper and online information.

Agricultural machinery in
industry 4.0 at CNHi

CNH Industrial operates in the manufacture of agricultural and construction equipment and machinery, trucks, commercial vehicles, buses and special vehicles. 

The plants in Curitiba, Sorocaba and Piracicaba, seeking 4.0 industry technologies, implemented LSM Cognix for for automation, information digitalization, order sequencing, error proofing systems, torque digital, traceability and quality control with inspection by tablet.

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Customized solutions
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